automation-is-transforming-materials-handling-industry

The materials handling industry is facing unprecedented challenges and opportunities in the wake of the COVID-19 pandemic, e-commerce boom, labor shortages, and customer expectations. To survive and thrive in this competitive and dynamic environment, warehouses and distribution centers are turning to automation and emerging technologies to enhance their efficiency, flexibility, and resilience.

The Rise of Robotics and Automation

One of the most prominent trends in the materials handling industry is the adoption of robotics and automation systems, such as automated storage and retrieval systems (AS/RS), automated guided vehicles (AGVs), autonomous mobile robots (AMRs), and piece-picking robots. These systems can perform various tasks, such as moving, storing, picking, and packing goods, with speed, accuracy, and consistency. They can also reduce labor costs, improve safety, and optimize space utilization.

According to the “2021 MHI Annual Industry Report”, done in conjunction with Deloitte, more than 50% of the respondents indicated that they have substantially increased or are increasing their investments in robotics and automation. The report also identified robotics and automation as one of the top technologies that will have a positive impact on supply chain performance in the next three to five years.

The Role of Data and Software

The Role of Data and Software

Another key factor that is driving the innovation in the materials handling industry is the availability and analysis of data. Data can provide valuable insights into the performance, condition, and status of the equipment, inventory, and processes in the warehouse and distribution center. Data can also enable better decision making, forecasting, and optimization.

To collect, process, and utilize data, the materials handling industry is relying on various software solutions, such as warehouse management systems (WMS), warehouse execution systems (WES), warehouse control systems (WCS), and cloud computing and storage. These software solutions can integrate and coordinate the various components of the automation system, such as sensors, automatic identification, robotics, and conveyors. They can also provide real-time visibility, control, and feedback to the operators and managers.

The “2021 MHI Annual Industry Report” revealed that more than 50% of the respondents have substantially increased or are increasing their investments in data and software technologies. The report also highlighted that these technologies are among the top enablers of innovation in the materials handling industry.

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The Future of Materials Handling Automation

The materials handling industry is undergoing a rapid and radical transformation, thanks to the adoption of automation and emerging technologies. These technologies are not only enhancing the current operations, but also creating new possibilities and opportunities for the future.

Some of the emerging trends and innovations that are shaping the future of the materials handling industry are:
  • Artificial intelligence (AI) and machine learning (ML): These technologies can enable the automation systems to learn from data, adapt to changing conditions, and optimize their performance. They can also enhance the human-machine collaboration and communication.
  • Internet of Things (IoT) and 5G: These technologies can enable the connectivity and interoperability of the automation systems, both within and across the facilities. They can also provide faster and more reliable data transmission and communication.
  • Augmented reality (AR) and virtual reality (VR): These technologies can provide immersive and interactive experiences for the operators and managers, such as training, troubleshooting, and visualization. They can also enhance the customer engagement and satisfaction.
  • 3D printing and additive manufacturing: These technologies can enable the on-demand and customized production of goods, reducing the need for inventory and transportation. They can also enable the creation of new and complex products and designs.
The materials handling industry is at the forefront of innovation, leveraging automation and emerging technologies to meet the current and future challenges and opportunities. By doing so, the industry is not only improving its own performance and competitiveness, but also contributing to the overall supply chain resilience and sustainability.

Sources: mmh.com | wevolver.com
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